Natural Mortars by Edison Coatings, Inc.
CONTACT US:
  • Home
  • LIME & LIME PUTTY
  • NATURAL HYDRAULIC LIME
  • NATURAL CEMENT
  • CEMENT/LIME
  • COLORS
Edison Coatings custom-matched and produced repointing mortars for the US Capitol Building 

Picture"Like for Like"
NATURAL & HISTORIC MORTARS
In Historic Restoration work, using "like for like" materials is a guiding principle, that helps to assure the compatibility of new repair, repointing and rebuilding materials with the old, and preserves the building's historic integrity. The restoration of the Pemaquid Point Lighthouse in Maine (photo, left) exemplifies this ideal; new Natural Cement mortar was used for selective repointing, providing an exact match to the original early 19th Century materials.

Edison Coatings, Inc. is the only North American source for ALL of the available major historic binders:
Lime Putty, Hydrated Lime, Natural Hydraulic Lime, Natural Cement, Roman Cement and Portland Cement/Lime.
We routinely prepare custom, authentic historic mortars for a wide variety of applications of all sizes as well as offering pure, natural historic binders for on-site matching by skilled tradespeople. 
 

We can work from your existing specifications, mortar analysis or recipe or we can analyze and match your mortar from provided samples. Our custom mortars typically include both custom blended aggregates to match original size, color, shape and composition as closely as possible, and historically accurate binders to match original composition and performance.


WHERE DO YOU BEGIN?
Washington Monument 2013Washington Monument, 2013


Edison Coatings provided natural cement-based injection grouts and custom color-matched repointing mortars to meet National Park Service specifications for the restoration of the Washington Monument in 2013.

We offer a complete range of products and services, including:

Services:

Mortar Analysis

(Independent 3rd Party)

Color, Binder & Aggregate 
Matching

Mix Design Recommendations & Corrections

Mockup Material Production

Large & Small Scale
Custom Mortar Production

Training & Site  Support

Materials:

Lime Putty & Lime Putty Mortars

Natural Hydraulic Lime & Natural Hydraulic Lime Mortar

Natural Cement & Natural Cement Mortars

Cement-Lime Mortars

Mortar Colorants
The Mortar Selection Decision Tree 
  1. For most projects, the place to start is with an accurate analysis of the original  materials.  The most useful analyses will employ Thin-Section Microscopy and Chemical Analysis (ASTM C1324). Microscopy is used to identify mortar components and chemical analysis quantifies their proportions and separates out the sand so it can  be matched.
  2. Evaluate the original mortar. Did it perform well? 
    If so, replication may be the best approach. Are there basic flaws  (e.g., oversanded, undersanded, poorly graded, over-pigmented) that  should be  corrected? If simple corrections will allow the use of what is  otherwise a near-replication mortar, this is often the best approach.
  3. Are the original materials available? 
    Historically, a wide variety of mortar-making materials were used. Many  of these, or their modern near-equivalents, are still available today.  Some are not. If they are available, it is usually better to use them,  rather than substitute materials. If they are not, a performance-based analog should be  formulated.
  4. Will the original materials perform well as restoration
    materials?
     
    Conditions change over time, and materials that worked well in a new construction setting may not perform well in a restoration setting. Lime mortars, for example, worked well in foundations built from new brick or stone. But after 100 or more years of groundwater exposure, the salts absorbed by the masonry can prevent lime mortars from properly bonding.  If the original materials will perform well, use them. If not, a  performance-based analog can be formulated.
  5. Need Help? Call Us! We have the knowledge,
    authentic materials and experience to make your project a success!

    1-800-341-6621

Picture
In Canada, Contact Luc Genest
(581) 909-6608

Picture
Edison Coatings, Inc.
3 Northwest Drive
Plainville, CT 06062
(860) 747-2220 or
(800) 341-6621
(c) 2015 Edison Coatings, Inc. All Rights reserved.

EMAIL: edisoncoatings@outlook.com
​
Sign up for our Mailing List and to receive email notifications of Training Workshops, Special Events and Special Offers. We never sell or share email data with other parties!


or CONTACT US



Call for Free Consultation
1-800-341-6621